The KF Elbows 90°: The Standard 90° KF Elbow is designed based on the German KF vacuum quick-release flange standard, suitable for vacuum systems with limited space. With its precision-machined O-ring sealing technology and stainless-steel corrosion-resistant material, it achieves zero leakage operation in harsh environments such as semiconductors and chemicals. This article details its technical parameters, application scenarios, and maintenance advantages.
Explore the core applications and technical advantages of the KF Elbows 90°: The Standard 90° KF Elbow, ideal for semiconductor, electronics, scientific research, and chemical industries. Learn about its precision connection and high-sealing performance solutions.
Model | Part Number | Inner Diameter (A) | Applicable Tube Size (mm) |
KF16 | 52005-164 | 29.2mm | 16 |
KF25 | 52005-254 | 41.9mm | 25 |
KF40 | 52005-404 | 61mm | 40 |
KF50 | 52005-504 | 80mm | 50 |
The KF Elbows 90°: The Standard 90° KF Elbow, designed according to the German KF vacuum quick-release flange standard, employs precision molding and a double O-ring sealing design. Its precise 90° angle makes it ideal for modern vacuum equipment with limited installation space, maintaining zero leakage in vacuum environments ranging from -1 to 10^-6 mbar. It is a standard component in semiconductor etching machines and photovoltaic coating machine piping systems.
KF Elbows 90°: The Standard 90° KF ElbowCore Advantages
A double O-ring structure combined with a stainless-steel bellows compensator ensures a leakage rate of <1×10^-9 mbar·L/s within a wide temperature range of -30°C to 150°C, with a surface machining precision of 0.01mm.
316L Stainless Steel: Suitable for pharmaceutical/food-grade applications
Nickel Alloy: Ideal for strong acid/alkali environments
Titanium Alloy: Optimized for semiconductor cleanroom environments
Supports standard KF clamps (28.5mm outer diameter), threaded connections (M20×1.5), and flange interfaces, enabling quick installation and disassembly within 5 minutes for system maintenance.
KF Elbows 90°: The Standard 90° KF Elbow Application Fields
Industry | Application Scenario | Typical Challenge Solution |
Semiconductor | KF Elbows 90° for photolithography vacuum piping | Precision compensation for tight tolerances |
Electronics | KF 90° Flange Elbow for vacuum coating machines | Anti-static grounding design |
Scientific Research | KF Elbows 90° for high-temperature sterilization vacuum systems | SUS316L sanitary surface treatment |
Chemical | KF Elbows 90° for chlorine gas transfer systems | Double PTFE seal gaskets |
Case Study: A 12-inch wafer fab replaced traditional elbows with KF Elbows 90°: The Standard 90° KF Elbow, reducing vacuum leakage from 1×10^-8 to 5×10^-10 mbar·L/s, lowering maintenance costs by 37%.
Parameter | KF16 | KF25 | KF40 | KF50 |
Max Working Pressure | 10 bars | 8 bars | 6 bars | 5 bars |
Tensile Strength | ≥520MPa | ≥500MPa | ≥480MPa | ≥450MPa |
Heat Deflection Temp | ≥140°C | ≥135°C | ≥130°C | ≥125°C |
The KF Elbows 90°: The Standard 90° KF Elbowfeatures an optimized corner radius design (R=4×A), reducing turbulence by 23%—ideal for ultra-high vacuum systems.
2: What is the lifespan of the O-ring in the KF Elbows 90°: The Standard 90° KF Elbow?
Under vacuum conditions, the O-ring can last up to 10,000 cycles, with replacement recommended every 2 years or 5,000 cycles.
Standard configurations support -20°C to 150°C, with high-temperature models (suffix -HT) capable of short-term exposure to 260°C.
The 316L model resists 10% nitric acid/5% sodium hydroxide solutions, while corrosion-resistant versions feature PTFE-coated surfaces.
Precision machining within ±0.5mm of A dimension is available, with optional surface coatings like PTFE or nickel.
Clamp connections: KF16 (8N·m), KF25 (15N·m), KF40 (25N·m), KF50 (40N·m).
Use a coordinate measuring machine (CMM) to ensure φ tolerance ≤±0.05mm (ISO 1101 G1 standard).
Store in a dry environment (humidity <40%), avoid direct sunlight, and apply silicone grease to O-rings every 6 months.
Next-gen versions will use nano-coated surfaces, expected to reduce vibration transmission by 60%, enhancing precision in advanced processes.
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